Overview of CCD Testing Machine for Connector Products

Overview of CCD testing machine for connector products. Below is a non-standard automated equipment for testing. The editor will introduce it to you:

According to the characteristics of the customer and the product, general connector product testing is divided into fully automatic testing machines, semi-automatic testing machines, and simple visual inspection systems:

A, Fully automatic detection machine solution:

The products to be tested are sorted by an automatic mechanism and enter the CCD automatic detection system. The CCD automatic detection system completes the detection of various sizes of the products, as well as conductivity and pressure resistance tests. Based on the detection results, defective products are automatically removed to the defective product collection box, and good products are collected in the packaging materials

According to the feeding and receiving methods, it can be divided into:

Material pipe in, material pipe out; Material pipe in, material carried out; Tray in, tray out, tray in, and material strip out are manually discharged, and the material strip out is docked with the automatic insertion (assembly) machine to form a fully automatic production line. Good products are automatically packaged by the material strip packaging machine.

Features: High production capacity, saving manual picking and placing time for operators. The average production capacity can reach 1200-1600 pcs/h, saving manpower and suitable for products with large production capacity and sustainable production for a long time. Generally only suitable for testing the same series of products, such as FPC series products, but products with different pin numbers can be shared; High level requirements for customer's machine maintenance personnel, with a certain foundation in mechanical and electronic engineering

B, Semi automatic detection machine solution:

After placing the product on the testing fixture, the operator presses the start detection switch and the CCD automatic detection system completes the detection of various sizes of the product. Based on the detection results, the operator is prompted by red and green indicator lights, buzzers, etc. whether the product is good or defective. The software also has functions such as outputting Excel reports and counters

According to product characteristics, it can be divided into models with and without motors. Different products can be equipped with 1-4 CCDs for simultaneous detection

Features: High detection efficiency, the machine automatically determines whether the product is qualified, and the operator only needs to classify good and bad products based on the detection results. The machine has good universality, and similar products can be shared by replacing the detection fixture. If universal detection software is used, the cost is lower, the machine is more flexible to use, and it can be easily developed into another type of product detection machine. The average production capacity can reach 400-600 pcs/h

C, Simple visual inspection machine solution:

By directly observing the color product image on the LCD display with the naked eye, the operator can determine whether the product is good or defective based on the tolerance reference line position set by the software, or directly repair the defective product. The software can display the reference coordinate position for each tolerance, and can freely set the reference line coordinates, quantity, color, etc. And it can store the pre-set tolerance reference line positions and product images for convenient email discussions with customers

Simple single lens and dual lens system: High end USB CCD: (computer interface) uses a 1.3 megapixel color USB CCD and a Japanese COMPUTER M5018 lens, with an industrial mini computer for very clear images. The software interface can store product images, making it easy to use. If needed, it can also be upgraded to a semi-automatic inspection machine. Low end (no computer, with a crosshair generator) is more affordable, and the line width of the crosshair generator is currently one of the thinner, with obvious technical advantages

Features: The operator can visually inspect the product and see a very intuitive enlarged image. It is easy to judge the good and bad products of the product, and can also achieve synchronous maintenance of the product, resulting in a yield rate of nearly 99.99%. The machine has a simple structure, high efficiency, and easy maintenance; Due to its low cost, it is possible to have a dedicated testing and needle adjustment machine for each product. Belonging to mass production machines with short lead times. HYNIX Group was established in 2012, with its headquarters located in Kunshan City, Jiangsu Province. We are a technology-based company dedicated to the automation and technological research and development of non-standard pipe fittings.